Grading Kinds of Grating

Everyone knows what bridge grating looks like. It’s seemingly part of everything—from stairs to ladders to ramps to fire escapes to flooring. You know this: the stuff that comes in four-foot by eight-foot panels.

Grating is easy to clean (it doesn't get dirty, really), allows light to permeate a space easily, makes a fantastic drain cover, and weighs relatively little for its strength. It's a pretty basic and essential part of construction.

aluminum

What most people don't consider, though, is its composition. Not all gratings are made of the usual, default-mode steel. Like all matters involving construction, there are very specific trade-offs that need to be made in choosing your material.

Yes, steel gratings are easily the most common: strong, not too heavy, and not too expensive. There's a lot to be said for sticking to the old classics. You know what you're dealing with.

Aluminum is the next most-common material and is usually present in structures that need to minimize weight. These gratings tend to show up in ships and, on occasion, airplanes.

One of the less common materials for grating is fiberglass. (Actually, fiberglass is reinforced plastic, but let’s not get too picky.) Made through a pultrusion process, fiberglass-reinforced plastic grating (or FRP grating) is non-corrodible, unlike steel or aluminum gratings.

weldedThis makes the fiberglass type ideal for environments filled with corrosive chemicals or gases; chemical plants are one obvious setting for them, depending on the plant. Another is geothermal generating stations, which tend to have sulfur and other chemical deposits accumulating on everything.

Material isn't everything, either. You need to choose the joints in the grating with care. Welded joints, the most popular, provide both strength and lightness and are good enough for most projects.

Also to consider: the size of the gaps in the grating. If your inventory features lots of small objects, it might make sense to use a heavier grate with much closer meshing. Tends to keep things from falling through.

(I need to invent a personal, portable grating system that I can use whenever I take my house keys and car keys somewhere. Maggie, of course, would just hand me the colander she uses to drain pasta.)

Mapping the Oculus Rift

I’ve never really been a fan of videogames. I don’t hate them, by any means, or even think they’re a waste of time—I figure they’ve got to be about on par with TV there. I just never got into them. Played a couple arcade machines back in the day, just bought the grandkids a new system for Christmas, but never really got into them myself.

Over the past couple of years, though, a new gadget has popped up I find pretty interesting. It’s called the Oculus Rift, and it’s a virtual reality headset.

I’ve always been intrigued by virtual reality as an idea. It would be incredibly useful for 3D modeling, among other things, not just for videogames. In the real world, though, it has been plagued with problems for decades, ranging from disorienting motion blur to extremely poor graphics to nausea and even vomiting. Most of the problems were caused by technology simply not yet being there, of course, but many of them were also matters of design philosophy.

Here’s a good comparison: making a map isn’t as easy as you’d think. You can’t just cut the surface off of a globe and plaster it on a piece of paper. In order to get it to lay flat, you’d need to cut it or stretch it somehow. By laying flat, of course, I mean showing a halfway accurate image as well. If you cut it, you end up with one of those maps that looks like a sliced up orange peel. It’ll be accurate, but ugly and hard to read.

If you stretch it out, instead, you end up having a hundred different new problems to solve. Your continents are going to be seriously distorted For example, Africa and Greenland (yep, I know: Greenland isn’t technically a continent) usually get much of the brunt of this. Africa, notably, is usually presented about the size of South America, when it actually dwarfs South America.

I won’t go into too many technical details that I’d likely hash up. The Oculus Rift is, after all, a gaming device, which is not my subject of expertise. Still, the creators are essentially going about creating the Rift with a design philosophy that is very different than what’s come before. Instead of just putting a 3D view right in front of you and calling it a day, they’ve actually designed the screens inside the goggles to replicate actual human fields of view.

They’ve included motion sensors capable of allowing you to look around in a realistic way. So to finish the comparison, they’re not just trying to plaster the skin of the globe on a sheet of paper; they’re actually trying to make it fit. Actually, I guess it’s sorta the opposite of that, they’re trying to take a map and refit it around the globe again, and…

Well, never mind. You get the idea, right? It makes sense to me, at least.

A Different Kind of Motion

My family goes to a lot of movies. None of us are film buffs or anything like that, and I can’t say I’ve ever watched any of those film award shows, but we do end up going to the movies quite a bit. I’m nowhere near as knowledgeable about film technology as I am about ramps, but I do like to read about it.

One of my favorite movies from the last decade or two was that King Kong remake. The big ape himself is done pretty spectacularly by a fellow named Andy Serkis, using motion capture.

The way they do it is pretty nifty: they first put Serkis in this weird, full-body suit, made of latex or something like it. His face is then covered with a clear plastic mask filled with little holes. They mark his face with little dots through all the holes before removing it.

The little dots also cover his body suit. They film him moving around and doing his scenes. Then, in the computer, they use those little dots as…well, anchors, essentially, in order to layer the CGI over Serkis. They then build up the character using the dots and the framework between them, rather than animating the whole shebang themselves.

There are a lot more dots on the face, too; that part is harder to animate, so it needs a lot more detail. It still takes a ton of work. Movies are just crazy expensive for a good reason, and not just because of the huge paychecks the actors get. There is a ton of work and expense put into it.

King Kong isn’t the only motion capture character Serkis does, either: he did Gollum from The Lord of the Rings movies, and the main ape from the new Planet of the Apes movies, too, though I never saw those. (I never liked the original too much, mostly thanks to Charlton Heston. He’s an overacting ham. Now, if Planet of the Apes had had, say, Clint Eastwood…)

The technique has definitely evolved quite a bit since King Kong, but I don’t think I’ll ever be able to just dismiss old technology as boring. In fact, it’s often much more interesting.

Funiculars: A Slippery Slope

You normally want ramps to have a relatively low slope: it’s hardly going to cut back on the amount of work you need to do to get something to the top if it’s too steep.

Unfortunately, it sometimes isn’t possible to construct a shallow ramp, usually due to terrain. You’ve still got to be able to get up to the top, though, which is where funiculars come into the picture.

A funicular is essentially a pair of linked carts on rails going up and down a slope. Think elevator, but tilted to the side, and using each other as counterweights instead of having their own counterweights.

Funiculars take shockingly little power to operate, since you’re really only hauling up the weight of the load. In fact, some low-tech funiculars operate by filling water tanks at the top cart and draining them at the bottom, which pulls down the top cart and vice versa. They’re an extremely effective way to get around, and since they’re usually in the mountains, you usually get a great view as well, except when you go through a tunnel. You also get quite a few in mines.

Depending on the amount of space available, the carts might have separate tracks, or they may share tracks. When they share track, there’s generally a split rail in the middle of the run that diverts the carts around each other.

Unfortunately, a funicular was the site of the worst ramp-related disaster in history. (Yes, definitely worse than the countless groin injuries caused by ramps in sports.) The Kaprun disaster occurred on a large funicular leading up to a ski resort. One of the large trams used in the funicular caught fire while going up the tunnel. The resulting smoke billowed up through the tunnel, killing more than 150 people, largely through smoke inhalation.

The disaster turned out to be caused mostly by poor training and a fault in the tram car, but public confidence in funiculars remained shaken for some years. (Maggie wouldn’t let me ride the last one we saw, but I think I’ve finally got her convinced that they’re safe.)

Going Medieval on Our Ramps

I know I’ve kinda built up the idea about myself that I don’t care about medieval warfare, that I consider it an absurd waste of thought. And, well, generally speaking, you’d be right. I think it’s a distraction from the things that actually matter, like actual historical construction methods. I’m interested in how they put things together, not how they broke them.

That being said, some slightly interesting uses were found for ramps in war, specifically for the purposes of siegecraft.

The first use was actually pre-medieval, though it was used on occasion in medieval times. Siege ramps are huge earthen ramps built right up a castle or city wall, a cliff face, or other positions of strength. They’re about as absurd as you’d think: the builders are going to come under constant attack by the people above, resulting in a wasteful loss of life. It was really only used when the besiegers grossly outnumbered the besieged, were otherwise unable to break through the enemy defenses, and had little care for loss of life on their side. The Romans used it a few times, as did a few of the smaller empires before them, and a few of the smaller kingdoms they conquered.

The other use was in siege towers. These, at least, were constructed with a bit more safety in mind for the troops on your side: not that sending them over an enemy castle wall is, particularly, a safer idea. Siege towers, depending on the whim of the builder, were generally a bizarre hybrid of ramp, staircase, ladder, and watchtower, all built out of wood and canvas and stuck on wheels to roll right up to the castle walls, where troops could exit the tower directly onto those walls.

They also usually had sheltered positions for archers to fire from. Still absurdly dangerous, of course, but you at least had some shelter from enemy arrows, at least until you got onto the wall. They still were vulnerable to fire, which medieval people loved to use on each other.

All in all: I prefer my ramps for actual construction purposes.